Industrial Automation | Cognethics
INDUSTRIAL AUTOMATION

Industrial monitoring, safety, and control — on the record.

An edge-to-cloud industrial control platform: standards-aligned alarm management, safety governance, a live operations cockpit, predictive maintenance, and cross-system correlation for plants, fleets, and critical infrastructure. Every control action and alarm transition lands on a tamper-evident record, strictly walled off per organization.

app.cognethics.com/ics

Live health across propulsion, power, navigation, and safety systems — scored, alarmed, and walled off per organization.

WHAT IT DOES

Alarm management, safety governance, predictive maintenance, and real-time control for industrial systems — on one governed control plane.

An ISA-18.2-aligned alarm lifecycle with deadband hysteresis and flood suppression, plus per-period alarm KPIs benchmarked against ISA-18.2 and EEMUA-191.
Inline acknowledge and shelve with automatic re-arming, priority-based escalation, and tiered notifications so critical alarms reach the right people instantly.
Safety governance structured around IEC 61511 with proof-test scheduling and time-boxed, escalating safety bypasses surfaced for sign-off.
Predictive maintenance with per-asset health models that output failure probability and remaining useful life, plus a maintenance forecast and compliance scorecard for planning.
A cross-system cascade engine that correlates several signals into a developing problem and takes the right follow-up action automatically.
Multi-protocol gateway monitoring across MQTT, Modbus, OPC-UA, BACnet, PROFINET, EtherNet/IP, and more, with automatic stale-sensor detection.
Edge-to-cloud architecture, so deployments on remote sites and offshore platforms run with central oversight of every edge location’s status.
Crew shift logs and a handover lifecycle that assembles the end-of-watch package and formally hands it over between officers — over immutable audit trails of every control action, alarm transition, safety demand, and proof test.
SEE IT IN THE PRODUCT

The actual Industrial Automation workspace, screen by screen.

Not mockups — the real product surfaces, every agent, record, and governed action on one system. Click any frame to see it full size.

LIVE OPERATIONS COCKPIT

Every system’s vital signs on one screen

AI watches the routine telemetry under the thresholds you set and surfaces anything consequential for a person to confirm, while every reading and alarm transition lands on a tamper-evident, SHA-256 hash-chained record — here, a live cockpit scores each system and the platform overall with the vital signs always on screen.

Live telemetry streams in alongside a health score for every system, an overall health figure, and the active alarms ranked by priority and walled off per organization. ISA-18.2-aligned alarm handling keeps a cascading upset readable instead of drowning operators in chatter.

app.cognethics.com/automation/dashboard
GOVERNED CONTROL

Authoritative control, every move on the record

Routine set-point holds run automatically within the limits you set, but any consequential control move stops for an operator and is written — old value, new value, reason — to a tamper-evident, SHA-256 hash-chained record.

Each control point shows its live process value against the set-point and range, the source protocol behind it — PLC or MQTT — and whether it is in Automatic or Manual mode, with safety-rated points clearly flagged.

app.cognethics.com/automation/control
SAFETY FUNCTIONS

Every safety function, demand, and proof test tracked

Safety logic runs automatically within the limits you set while a person owns every bypass and sign-off, and each demand and proof test lands on a tamper-evident, SHA-256 hash-chained record — here, safety functions are structured around IEC 61511 with their rating, status, and proof-test dates in one view.

Each safety function carries its SIL rating, its type — shutdown, isolation, suppression, or alarm — its last demand and demand count, and a live proof-test status, so an overdue test is impossible to miss.

app.cognethics.com/automation/safety
PREDICTIVE HEALTH

Catch a fading asset before it fails

Predictive models do the watching under the limits you set and raise an early warning for an engineer to act on — never an unattended control change — with every health score kept on a tamper-evident, SHA-256 hash-chained record, so you see which asset is degrading before it fails.

Per-asset health models score each system and label its trend as improving, stable, or declining with the top contributing factor called out, turning raw sensor drift into a maintenance plan you can schedule on your terms.

app.cognethics.com/automation/health
WATCH HANDOVER

Every shift handover on the record

The platform assembles the end-of-watch package automatically and a person reviews and accepts it, with the whole handover preserved on a tamper-evident, SHA-256 hash-chained record — so continuity between officers is governed, not left to memory.

Each handover carries a system-status summary, the active alarms at change of watch, outstanding issues, and signed operator notes, then moves through a reviewed-and-accepted lifecycle between the outgoing and incoming officer.

app.cognethics.com/automation/handover
ONE CONTROL PLANE

Buildings, plants, and fleets on one record

The same governed automation runs whether it is a plant, a building, or a fleet — AI handles the routine monitoring under your limits, any consequential action stops for a person, and everything lands on a tamper-evident, SHA-256 hash-chained record.

A building’s HVAC, lighting, elevators, security, and fire-and-life-safety systems sit on the very same control plane as a power plant or a vessel — scored, alarmed, and strictly isolated per organization, with one operations model instead of one tool per site.

app.cognethics.com/automation/dashboard
SAME GOVERNANCE, EVERY APP

Live monitoring and control are walled off per organization and tenant, and every control action, alarm transition, and safety demand is permanently on the verifiable record.

For operations and engineering teams running physical systems. It runs on the same governed platform as everything else — one permission model, one verifiable record, and the same agents acting under the limits you set. Part of one governed platform: start with Industrial Automation and add the rest when you’re ready, with nothing to re-integrate or re-secure.

INDUSTRIAL AUTOMATION

See Industrial Automation on your own work.

Bring a real example and we’ll walk it through Industrial Automation — under the same controls you’d run in production.